PPWRWorkflowArticle 6

PPWR Article 6 Recyclability Assessment Workflow

A packaging-unit workflow for checking whether a PPWR recyclability file is ready for design-for-recycling assessment and later recycled-at-scale evidence.

Use it to connect Annex II categories, component data, JRC design parameters, performance grades, and Annex VII technical documentation.

Author
Sorena AI
Published
May 9, 2026
Updated
Oct 15, 2026
Overview

Assess PPWR recyclability at packaging-unit level, not through a generic material claim. The condition applies from 1 January 2030 or 24 months after the relevant delegated acts enter into force, whichever is later. The recycled-at-scale condition applies from 1 January 2035 or five years after the relevant implementing acts enter into force, whichever is later. This workflow records the evidence and the unresolved secondary-law dependencies.

Section 1

Start with the Article 6 assessment boundary

Create one assessment record for the exact packaging unit being placed on the market. Record the product, stock-keeping unit (SKU) or packaging family, market boundary, manufacturer or importer, packaging function, and whether the unit contains integrated or separate components.

Article 6 separates the legal test into two conditions: the packaging must be designed for material recycling, and when it becomes waste it must be separately collectable, sortable into specific waste streams without harming the recyclability of other streams, and recycled at scale under the later methodology. Check Article 6(11) before opening a scoring record because it excludes specified medical, medicinal, infant-food, dangerous-goods, and listed material-format packaging from Article 6.

  • Boundary field: the exact unit of sales, grouped, transport, or e-commerce packaging covered by the assessment, plus the Article 6(11) exclusion result.
  • Component field: main body, labels, sleeves, closures, liners, seals, valves, coatings, adhesives, inserts, handles, and any component likely to separate during transport or sorting.
  • Role field: manufacturer, importer, distributor, producer-responsibility owner, packaging engineer, and technical-documentation approver.
  • Trigger field: new packaging design, material change, supplier change, label or sleeve change, recycled-content change, market launch, or authority/customer evidence request.
  • Legal test field: design-for-recycling status under Article 6(2)(a) and recycled-at-scale readiness under Article 6(2)(b).
Recommended next step

Turn PPWR recyclability rules into an evidence workflow

This PPWR workflow helps connect Article 6, Annex II categories, design parameters, grades, and technical documentation before packaging designs move into release.

Section 2

Map the packaging to Annex II before scoring

Assign the packaging to an Annex II Table 1 category before applying design criteria. Do not choose a category by resemblance alone: record the predominant material, packaging type, format, and colour or optical-transmittance distinction that supports the mapping. The category determines the later design criteria and recycled-at-scale data group.

For composite or multi-material packaging, record the predominant material and the reason the selected category fits. Where separate components must be assessed separately, keep the category and evidence for each component rather than averaging the whole pack into one unsupported score.

  • Use Annex II Table 1 for the packaging-material category, including glass, paper/cardboard, metal, plastic, wood/cork, textile, and ceramics or porcelain stoneware categories.
  • Use Annex II Table 2 to prepare the recycled-at-scale data grouping, including plastic subgroups, paper/cardboard, liquid packaging board, aluminium, steel, glass, wood/cork, and other categories.
  • Record colour or optical-transmittance information where Annex II distinguishes plastic categories by natural, coloured, opaque, transparent, or other optical characteristics.
  • Flag category uncertainty when the product uses composites, biodegradable plastics, unusual rigid plastics, flexible multi-material films, textile, ceramic, or porcelain packaging.
  • Do not assign a recyclability grade until the packaging-category mapping and component inventory are complete.
Section 3

Screen design-for-recycling parameters

Run the design review against the physical features that affect collection, sorting, recycling yield, and secondary raw-material quality. Annex II Table 4 provides the legal parameter list for setting design-for-recycling criteria, and the European Commission Joint Research Centre (JRC) report gives a practical technical taxonomy for collecting the same evidence before the delegated acts are applied.

Treat the JRC report as technical preparation, not as a substitute for the future legal methodology. Its value for an implementation workflow is the structured inventory of elements and parameters: predominant material, decoration and branding, closing and opening systems, and other design features.

  • Predominant material: material origin, composite layers, colour or optical transmittance, additives or fillers, and barriers or coatings.
  • Decoration and branding: coding, inks, lacquers, varnishes, label or sleeve materials, and label or sleeve coverage of the main body.
  • Closing and opening systems: tamper-evident elements, closures, openings, liners, seals, valves, and their compatibility with the main recycling stream.
  • Other design features: adhesives, packaging dimensions, separability, ease of dismantling, product residues, recycled content, biodegradable-material content, integrated components, and separate components.
  • Evidence to attach: bill of materials, supplier specifications, drawings, artwork files, label and adhesive specifications, residue-emptying rationale, sorting/recycling test reports, and the selected material-stream guidance used by the packaging team.
Section 4

Grade the result and identify stop points

Record a final PPWR grade only after the delegated act supplies the applicable design-for-recycling criteria and assessment method for the selected category. Annex II sets the weighting bands, but it does not by itself tell a manufacturer how each design feature is weighted. Before that method applies, label any internal screening score as provisional.

Use stop points to prevent unsupported product-release claims. A pack should not be described internally or externally as PPWR-ready when the category is unresolved, the component assessment is incomplete, the grade is only assumed, or recycled-at-scale evidence is missing for the later assessment.

The Commission's June 2026 guidance says Article 6(1) applies from 12 August 2026, but manufacturers do not need to perform the PPWR recyclability conformity assessment under Article 38 and Annex VII until the Article 6(4) delegated act enters into force. Until the design-for-recycling condition applies, the guidance directs manufacturers to the previous Packaging Waste Directive requirements and related harmonised standards. Keep preparatory scoring separate from the legally operative PPWR assessment.

  • Grade A: design-for-recycling assessment higher than or equal to 95 percent under Annex II Table 3.
  • Grade B: design-for-recycling assessment of at least 80 percent and below the 95 percent Grade A threshold under Annex II Table 3.
  • Grade C: design-for-recycling assessment of at least 70 percent and below the 80 percent Grade B threshold under Annex II Table 3.
  • Technically non-recyclable: design-for-recycling assessment below 70 percent under Annex II Table 3.
  • Market gate: from the later 2030 trigger, packaging must reach A, B, or C; from 1 January 2038, grade C can no longer be placed on the market, subject to the innovative-packaging derogation.
  • Innovative-packaging gate: a qualifying new-material format may use the time-limited Article 6(10) derogation only after notification to the competent authority with technical details and a timeline for reaching recycled-at-scale requirements.
  • Stop if separate or integrated components hinder the recyclability of the main body or cannot be evidenced against established collection, sorting, and recycling processes.
Section 5

Build the Annex VII evidence file

Close each assessment with a technical-documentation package that can be reused for supplier reviews, conformity work, producer-responsibility fee modulation, market surveillance questions, and customer evidence requests.

The record should distinguish design-for-recycling evidence from recycled-at-scale evidence. Article 6 requires technical documentation for compliance with both conditions. The Commission must set the design criteria by delegated acts and the recycled-at-scale methodology, thresholds, and chain-of-custody mechanism by implementing acts; an assessment is not final until the acts applicable to its category are identified.

As an operational handoff, the packaging engineer should send the component inventory and test results to the manufacturer's conformity owner. The owner records which criteria apply, which gaps prevent a final grade, who will supply the missing evidence, and when the file must be reviewed. Procurement should carry unresolved supplier-evidence requests into the next specification or purchase review.

  • Assessment summary: packaging unit, category, component list, selected Article 6 condition, grade status, and unresolved assumptions.
  • Design evidence: materials, colours, additives, coatings, labels, sleeves, closures, adhesives, dismantling, residue-emptying, and sorting or recycling evidence.
  • Authority-ready evidence: source clause, delegated-act or implementing-act reference when available, test or supplier document, version date, owner, approver, and review trigger.
  • Recycled-at-scale readiness: quantities and downstream data sources needed to support the later methodology, including collected waste sent to sorting and recycling facilities where available.
  • Change control: reassess when a component, supplier, artwork, adhesive, coating, material grade, manufacturing process, or market placement changes.
Primary sources

References and citations

data.europa.eu6 citations
Referenced sections
  • Primary legal source for Article 6 recyclable-packaging obligations, Annex II packaging categories, recyclability performance grades, component assessment, and technical-documentation evidence.
  • Article 6 sets the two-part recyclability test and requires the manufacturer to assess packaging recyclability on the basis of delegated and implementing acts.
  • Annex II Tables 1 and 2 list the packaging categories used for Article 6 design-for-recycling and recycled-at-scale assessments.
Show 3 more
  • Annex II Table 4 identifies parameters to consider when design-for-recycling criteria are set under Article 6.
  • Article 6 and Annex II Table 3 define the recyclability grades, market-access consequences, and component-level assessment requirements.
  • Article 6 requires compliance evidence in the technical documentation and describes the recycled-at-scale chain-of-custody elements for implementing acts.
"All packaging placed on the market shall be recyclable."
More quoted passages
"Indicative list of packaging materials, types and categories"
"Non-exhaustive list of parameters for setting design for recycling criteria"
"Packaging recyclability shall be expressed in the performance grades A, B or C."
"Compliance with the requirements set out in paragraphs 2 and 3"
data.europa.eu3 citations
Referenced sections
  • Technical source for a practical evidence taxonomy based on mapped design-for-recycling guidelines, stakeholder consultation, and proposed recyclability-assessment elements and parameters.
  • JRC report explaining a preparatory methodology based on mapping design-for-recycling guidelines and stakeholder validation of elements, parameters, and sub-parameters.
  • JRC report supports the evidence taxonomy for recyclability files, including material, decoration, closure, adhesive, residue, and component parameters.
"4 elements and 19 parameters"
More quoted passages
"elements, parameters and sub-parameters"
eur-lex.europa.eu2 citations
Referenced sections
  • Non-binding Commission interpretation for the Article 6 application sequence and conformity-assessment transition.
  • Non-binding Commission guidance on the Article 6 application sequence, previous-directive transition, and start of the PPWR recyclability conformity assessment.
environment.ec.europa.eu2 citations
Referenced sections
  • Commission overview used for policy context on PPWR waste-reduction, recyclability, reuse, recycled-content, and labelling measures.
  • Commission overview confirming PPWR's policy objective to cut packaging waste and make packaging more recyclable across the EU.
"Packaging & Packaging Waste Regulation"
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