RoHS workflowEvidence and testing

EU RoHS test-plan selection workflow

Select RoHS evidence by first confirming EEE scope, homogeneous-material risk, restricted substances, exemptions, and economic-operator role before deciding whether supplier documentation is enough or analytical testing is needed.

Use EN IEC 63000 for the technical-documentation file and IEC 62321 parts for substance-specific sample preparation, screening, and analytical test methods.

Author
Sorena AI
Published
May 9, 2026
Updated
May 27, 2026
Sections
3

Structured answer sets in this page tree.

Primary sources
12

Cited legal and guidance references.

Publication metadata
Sorena AI
Published May 9, 2026
Updated May 27, 2026
Overview

A RoHS test plan should not start with a blanket lab order. Directive 2011/65/EU restricts listed substances by maximum concentration in homogeneous materials, while manufacturers must compile technical documentation, use internal production control, draw up the EU declaration of conformity, and affix CE marking when conformity is demonstrated. The practical workflow is to decide what evidence is needed for each material and part, then choose IEC 62321 testing only where the risk, supplier evidence, or documentation gap justifies it.

Section 1

Start with RoHS scope before choosing tests

Confirm that the product is electrical or electronic equipment in one of the Annex I categories, including category 11 for other EEE not covered by earlier categories. Then map the bill of materials to homogeneous materials, because Annex II concentration limits are stated at homogeneous-material level rather than finished-product level.

Record the operator role before assigning evidence tasks. Manufacturers carry the core duty to draw up technical documentation, perform internal production control, issue the EU declaration of conformity, and affix CE marking. Importers and distributors also have checks and escalation duties, and an importer or distributor can be treated as the manufacturer if it markets EEE under its own name or modifies EEE in a way that may affect compliance.

  • Capture product category, market route, economic operator, BOM level, homogeneous-material breakdown, and any claimed Annex III or Annex IV exemption.
  • Screen every material family against Annex II: lead, mercury, cadmium, hexavalent chromium, PBB, PBDE, DEHP, BBP, DBP, and DIBP.
  • Use the RoHS limits as decision criteria: 0.1% by weight for most Annex II substances and 0.01% by weight for cadmium, each in homogeneous materials.
  • Do not select a test method until the material, restricted substance, supplier evidence, and exemption position are identified.
Section 2

Use EN IEC 63000 for documentation, then IEC 62321 for testing

EN IEC 63000:2018 is the harmonised standard identified by Commission Implementing Decision (EU) 2020/659 for technical documentation supporting RoHS assessment. It is not itself a laboratory test method; it describes the technical-documentation approach used to assess materials, components, and EEE against restricted-substance requirements.

Use IEC 62321 parts when the selected evidence path calls for sample preparation, screening, or substance-specific analysis. IEC 62321-2 covers disassembly, disjointment, and mechanical sample preparation; IEC 62321-3-1 covers XRF screening for lead, mercury, cadmium, total chromium, and total bromine; IEC 62321-6 covers PBB and PBDE in polymers; IEC 62321-7-1 and 7-2 address hexavalent chromium in metal coatings and in polymers or electronics; IEC 62321-8 covers phthalates in polymers.

  • Documentation path: supplier declarations, material declarations, BOM evidence, exemption evidence, previous test reports, risk assessment, change records, and the EN IEC 63000 technical-documentation file.
  • Screening path: XRF or other screening can help triage material risk, but screening results need clear pass, fail, or inconclusive handling in the decision log.
  • Analytical path: choose the IEC 62321 part that matches the material and substance, then record sample identity, homogeneous-material rationale, lab report, and acceptance decision.
  • Escalation path: test when supplier evidence is missing, stale, inconsistent with the material, affected by a material or supplier change, or insufficient to support the EU declaration of conformity.
Section 3

Outputs the RoHS test-plan decision should produce

A useful RoHS test-plan decision leaves a reviewer with more than a list of lab tests. It should show why each material was cleared by supplier evidence, documented under EN IEC 63000, tested under an IEC 62321 method, covered by an exemption, or escalated because the evidence was not strong enough.

Keep the file usable for release gates and authority questions. Directive 2011/65/EU expects the EU declaration of conformity to state that Article 4 requirements have been demonstrated, and the manufacturer assumes responsibility by drawing up that declaration.

  • A scoped BOM or material matrix with the RoHS category, homogeneous-material split, restricted substances of concern, and supplier evidence status.
  • A test-plan table that links each selected test to material, substance, IEC 62321 part, sample ID, lab report, result, and decision.
  • An EN IEC 63000 technical-documentation index with supplier declarations, material declarations, test reports, exemption evidence, EU declaration of conformity, CE marking record, and change-control triggers.
  • A decision log for unsupported claims, inconclusive screening, expired or product-mismatched supplier declarations, exemption assumptions, and retest triggers after material or supplier changes.
Recommended next step for EU RoHS

Use this RoHS guide as a cited evidence workflow

Turn this EU RoHS Directive page into a repeatable workflow for product, legal, quality, procurement, support, and engineering teams. Keep citations, owners, evidence, and review triggers together.

Primary sources

References and citations

eur-lex.europa.eu
Referenced sections
  • General EU product-law guidance for manufacturer responsibility, technical documentation, declarations, CE marking, and importer documentation access.
"The manufacturer is responsible for the conformity assessment."
webstore.iec.ch
Referenced sections
  • IEC publisher page for disassembly, disjointment, and mechanical sample preparation before substance testing.
"Disassembly, disjointment and mechanical sample preparation"
webstore.iec.ch
Referenced sections
  • IEC publisher page for XRF screening of lead, mercury, cadmium, total chromium, and total bromine in uniform materials.
"Screening - Lead, mercury, cadmium, total chromium and total bromine"
webstore.iec.ch
Referenced sections
  • IEC publisher page for PBB and PBDE determination in polymers of electrotechnical products.
"Polybrominated biphenyls and polybrominated diphenyl ethers in polymers"
webstore.iec.ch
Referenced sections
  • IEC publisher page for phthalate determination in polymers by GC-MS and pyrolyzer or thermal-desorption GC-MS methods.
"Phthalates in polymers by gas chromatography-mass spectrometry"
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